Car and Van

12 Apr 10

     The tow vehicle is the 2010 Mitsubishi Challenger, LS 5 seat, 5sp Auto, Champagne in colour.  We considered it to be cheapest of all those that were up to the task. It has now been fitted with a genuine towbar, Anderson plug, Prodigy P3 Brake Controller, Gator reversing camera and mudflaps.
The windows have been tinted. Will be using Aussie Truck Mirrors when towing.
The Weight Distribution Hitch is likely to be an Eaz-Lift; a bit cheaper than Hayman Reese and apparently the bars don't hang down as low and they are not as noisy as the HR ones. 

     The van, due for delivery mid August, is a Jayco Starcraft model 19-61-2 (19ft) with full ensuite, cafe dining, A/C, awning etc. We chose the Starcraft as it turned out to be the "cheapest /lightest". We have optioned it a bit with extra 240 and 12 volt power points, solar pack,  pillow top mattress, 3 fold table, ALKO drop jacks and  the larger Dometic RM 4605 AES 3 Fridge/Freezer. It is also going to get the Vantec paint and fabric protection.  We are awaiting the arrival of a 22" Kogan 12 volt LCD TV with DVD player (ebay purchase).  
We will be taking the Samsung 17" laptop, with TV dongle with recording capability in addition to the Kogan TV.  Not sure yet how much use the TV dongle will get .  We will have mobile broadband, not sure which one, but probably Telstra/Bigpond for the extra coverage.  We are also getting the axles underslung to give a bit more clearance to negotiate driveways and the like; also getting the jockey wheel clamp moved to the inside of the drawbar to make it easier to attach and remove the WDH arms.  We'll have 2 mobile phones, one (Samsung) with Telstra (blue tick) with the "my hour" option, and the other (LG) with Vodafone  (free call Vodafone to Vodafone (kids)).       
6 Oct 10 
     Since delivery we've added extra padding under the seat bases (made up of 3 layers of  carpet underlay left over from recarpeting the house), sealed up a hole in the floor around a pipe, "dekinked" the inlet hose to water tank No2, moved the TV arm to give greater movement.  We've added all manner of baskets, trays etc to hold all the bits and pieces in the cupboards.  We had to modify/adjust the table leg so that it would sit correctly in both the folded and extended position.  All minor things but things that should have been done at the factory!!!!
As we get more familiar with the van we're finding more little things we can do to "tweak" it; hooks, scrim curtains, water filters, mats, drain systems etc.
2 Nov 10     After our first experience with non Adelaide mains water and tips from other travellers and  various forum posts, fitting a filter system seemed like a good idea.  Will test it out on our next test run.  The system is set up so that the tanks are filled through the filters also.  Whether the tank water needs to be filtered again on its way out remains to be seen.  We've also set up a couple of water jerrycans for drinking water just in case we can't get decent water.
     The tanks were slow to fill;  the air vent lines dropped below the level of the outlet near the top of the tank, at times filling with water and restricting the flow of air.  The modification whilst not ideal because the vent outlet can't be higher than the top of the tank without going through the floor, at least the hose is much shorter and any water that enters should either run back into the tank or empty out through the breather (red hose end).  Included a tap that will be closed when travelling so that any water that splashes into the hose will not be lost.  Worked a treat the first time used; the next fill up will be the test.
      We had an additional jockey wheel clamp (red handle) welded to the inside of the drawbar so that the Weight Distribution Hitch arms would not get in the way when hooking up and un-hooking.  That part worked well except that the handbrake cables ran along the inside of the drawbar making it difficult the get the jockey wheel in and out.  Re routed the cables and fitted the cable clamps to move the cable to a more central position;  much more room to move.  Hope Mr Jayco doesn't mind.
      The tap in caravan park sites are often at the rear of the site but the inlet on the Starcraft is almost at the front; needing a longer hose to connect.  In conjunction with installation of the filters we have now positioned an inlet at the rear of the van with a drinking water hose connecting to the filters. So the theory is that then we only need a short hose from the tap to van and very short hose from the filters to the original inlet.
7 Nov 10      After Test Run 1 it was obvious that just tossing everything into the boot wasn't the best idea in the world.  Things like the ramps, safety stand and the jockey wheel when travelling are kept in the back of the car; spreading things out a bit so that each item can be reached without unloading everything else.  The sullage hose goes into a green garden bag and is thrown in last of all.
6 Dec 10

Dvd player/recorder to be hooked up to the TV.  Provided we are in a powered site we can now either watch what we have previously recorded or record additional programs as we go.  Attaching the battery charger to the wall also makes that task a bit easier.
22 Dec 10
Had the first service carried out on 30 Nov 10; service went OK.  Eventually found a loose wire to the elec HWS; now works a treat.  No joy with the A/C so we had to take the van to Aircommand; identified that the unit had been installed poorly, ducting was torn so the air was going all over the place and not where it should have been.  The sensor couldn't work out what temperature was what, now works better than a bought one.  Part of the table leg was broken, but instead of supplying the one bit we got the whole assembly.  We  used the spare pieces to make a stand for the BBQ that clamps on to the old jockey wheel clamp.

 We've used a couple of luggage straps to secure the TV to the wall when travelling, instead of taking it off its bracket and storing in its packaging on the bed.  The white korflute protects the screen from the buckles.
Also got creative and installed a towel rail on the awning side.    Jazzed up the curtains with tie-backs made from ribbon and installed srim for extra privacy.

 13 Feb 11  We've added an outside towel  rail and made shields for the wheels to protect them from the sun's UV rays (apparently).  The fridge has decided not to work on gas, so it's back to Jayco to check that out and the gas HWS and right rear burner again.  We've also fitted a grey water tank system for times when we can't just let the water run on the ground; the tanks are plastic tubs from Cheap as Chips, just hope they will go the distance.  So far so good; shower, sink and hand basin all now drain quickly.
We've also added a short towel rail across the door to use as a grab handle as the tendancy was to grab the curtain to pull the door closed when it flew open; could also use it dry a towel on!!!!
Also modified the extension mirrors so that they are vertical and not horizontal as is normally the case.  Much better vision;  wasn't my idea, saw the idea somewhere. Also tweaked the pantry by moving the solitary shelf further down, just to clear a cordial sized bottle and then inserted 2 slideout drawers to both increase the amount of  "stuff" we can carry and be able to see what's in the cupboard.          



20 May 11     Took van to Dario's to have the HWS, fridge and toilet checked.  Apparently the HWS on gas wouldn't light and stay alight because it wasn't getting enough air.  Airflow was improved by bending the cover of the HWS.  We'll see!!!  Appears the fridge had been wired incorrectly causing the ignition failure light to come on preventing it from starting on gas.  Again we'll see.  Replaced the cassette in the toilet as a small magnet had fallen out rendering the "full" light useless.  This was easier than trying to put the magnet back in the original cassette.  They also found a loose hose connection that was causing water to leak out onto the bathroom floor.  Again we'll see!!!

8 Aug 11   Completely changed the seating arrangements in the dinette;  saw a similar idea on 1 of the forums.  We had considered this idea at the very start but most people use lounge chairs which don't offer a good sitting position for dining.  Chairs recline, swivel, raise and lower and roll around.  Two of the wheels are held in "stormwater pipe cups" for travelling.  Also installed a car radio/cd player as the little portable battery operated one could only pickup FM stations and even then the reception wasn't real flash.  Originally fitted a little flexible rubber aerial so that it would flex if it hit anything, but it was useless. Upgraded to an extend able metal one on a "one off" drop down bracket.  Can be raised and lowered using the awning crook.  The cord was put through the vent so that no holes had to be drilled in the roof or walls.  Had the TV antenna checked to find that power for the built-in booster was connected to the auxiliary line to the side of the van and not to the antenna as it should have been (good old Jayco). Got that corrected and fitted a different antenna that could be rotated for the different polarities; also fitted an upmarket booster.  Now works a treat, so far so good, however any system is likely to struggle the further you are from civilisation.

19 Sep 11    Three weeks and  2500 klm into our "Find my Family" trip and the new chairs work a treat; wouldn't go back to the old format seating arrangements.
The first night we didn't try the TV but everywhere else we have been able to get at least 2 or 3 channels, sometimes more, happy with that.  Radio reception has been pretty good as well; sometimes some interference in weaker areas.  Sometimes the LED lights will arc up the reception.  The gas HWS has fired up correctly each time, looks like they have fixed that.  Water has appeared on the  floor around the toilet a couple of times after we had been over some bumpy road and when the van had been raised on the jockey wheel to hitch up.  Water may be splashing up everytime it is flushed and runs to the floor when the level is altered.  May not be a leak at all.  The van is a lot lighter this trip, that in conjunction with increased tyre pressures in the car has made travelling much easier and a bit more economical.
28 Sep 11   In a non-powered site last night and it is overcast today so it will be good test of 12 volt usage and the solar panel's ability to recharge the battery.  We are now using a Telstra's Elite wireless broadband connection.  Much better than Vodafone (no comparison really).  Only 1 bar inside the van where we are at the moment;  external aerial increased reception to 2 bars inside the van.  Placing the aerial outside on the roof gained another bar; pleased with that.  The battery will cut out when the voltage drops to 10.5 volts.  We got through 2 nights and a day without sun to recharge the battery;  still had some charge left.

4 May 12  We’re nearing the end of the Tasmanian trip and we’ve learnt that the computer takes out more power from the battery than the solar panel can put back in especially when the sky is overcast.  We now either charge the laptop in the car or use it on mains power when 240 volt power is available.  Another solar panel will be installed on the roof to assist on overcast days. We’ll also need to carry 1 x 20lt diesel jerrycan, 2 x 20lt jerrycans for tank water transfer.  We also have on board 4 x 20lt grey water containers for times when grey water must be contained and emptied elsewhere.  The “internet” aerial works a treat, usually increasing reception by 2 bars.  The phased array TV antenna works well in a lot of places; happy with that.  Prior to the trip we had put carpet on the floor under bed and mats at the sides of the bed; seems to have kept the cold out much better than before. My phone on Vodafone was virtually useless, so will have to transfer to Telstra. We took the printer with us this time; only used it a couple of times, didn’t take up much space, doesn’t weigh much so will probably take it again.  The only limitation is that we need to be on mains power to operate it.
Eva Matting
Hose Adapter & Jerrycan Shelf
25 May 12  Since we’ve been home we’ve replaced the tek screws that hold the base of the awning arms with bolts right through the metal tube to make them more secure.  We’ve put EVA foam floor mats around the bed and along the cupboards in the kitchen; much better under foot and should help keep the cold out as well. The water inlet now goes through the filters and then through a tap and four way adapter, bypassing the Jayco inlets completely.  Each water tank and the mains inlet have their own hose permanently connected; it’s now just a matter of turning on the appropriate tap.  A removable tray can be rested  on the gas bottles to aid empting the jerrycans when filling the tanks.  A  2000w electric wall heater with remote has been installed and the small room heater removed; much quieter and takes up no floor space.  The step trim has been repaired AGAIN.  A small piece of aluminium angle has been secured to the back of the toaster rack to stop the bread/toast from falling down the back of the griller.
Second Solar Panel
TV with Computer Speakers
Wall Heater



TV in Travel Position
Extra Step
Step in Travel Position
Drawer Divider
12 Aug 12   Extra rubber sealing has been placed around the edges of the front boot lid and front window in an effort to stop water leaking in when travelling when it’s raining; no leaks when stationary.  In addition to the 80 watt solar panel already on the van, an extra panel of  125 watts  has been installed.  An MDF drawer divider has been installed into the second drawer to separate all the bits and pieces.  Laptop/computer speakers have been fitted to the TV giving a much better sound and more volume control. The TV support system has been modified to accommodate the speaker box; the TV now stays horizontal whether being   watched or being transported. A 2 piece shelving/storage set up has been manufactured to fit into the back of the car; housing chairs, table, compressor, drill kit, mirrors when not being used, levelling blocks and chocks etc. All things are now easily accessed without “stuff” being piled on top of one another.  One of the batteries from the cordless drill has been modified so that the drill can  run off the 12 volt socket in the back of the car; mainly to operate the mechanism that raises and lowers the spare wheel.  It’s impossible to raise and lower the spare in the usual way with the storage compartments in place.   Also made a secure shelf arrangement behind the driver’s seat (with half the back seat folded forward) to house the jerrycans.